Total Lean Management software can provide your company an all-in-one HACCP quality management system with real time critical control point monitoring using the TLM Companion Web App.
Current HACCP standards historically evolved from the requirements of several industry specific programs including AIB for bakeries, the Codex Alimentarius Commission, and the US Department of Agriculture USDA.
Historically, training programs from these segments have generated modules that other food manufacturers often seek to adopt. However, it’s important to note that these modules might not consistently align with the unique food risks associated with their specific products. To address this, the integration of ISO 22000 food safety management system and HACCP quality management system can offer a tailored and comprehensive approach, ensuring food safety and quality across the board.
ISO 22000 Food Safety Management System
Unfortunately, this has resulted in ineffective food safety management systems due to deficiencies in managing risks that are unique to the product and processing environment. The typical deficiencies include a lack of risk assessments, or minimal preventive controls. The company’s validations are often not scalable when changes due to business or market conditions create unsustainable demands on existing processes or methods.
ISO 22000 Food Safety Management System was originally released in 2005 with 2018 being the current revision that uses the high level structure of ISO 9001 with added elements for food safety which includes farming, processing, manufacturing, catering, storage and distribution.
Food Safety QMS Software for a Clean Sheet Approach
Due to the unique influences when combining the specific food products of a particular business, the best ISO 22000 food safety management system is going to be built with a “clean sheet” approach to risk management and developing the procedures and controls needed to address those risks.
Total Lean Management QMS software has several tools specifically designed to support Food Safety risk management.
HACCP Quality Management System Checklist
- Audit Templates cab include requirements of multiple food safety standards.
- Linking capability between ISO 22000 requirements and the individual documents that address those requirements.
- Linking capability between internal audit requirements from ISO 22000 and HACCP and the individual documents that address those requirements available from the internal audit checklist.
- Risk & Opportunity RPN based risk assessments can be linked to individual documents, vendors, metrics or audit findings.
- Real Time in process inspection, Critical Control Point results for process monitoring.
- All the required HACCP quality management system requirements are covered. (See below)
- Upstream / Downstream user interface landscape for accelerated implementation and ease of use.
Management Responsibility
HACCP: Subpart B 820.20
- Meetings & Reviews
Quality Audit
HACCP: Subpart B 820.22
- Quality Audits
Personnel
HACCP: Subpart B 820.25
- Employee Training
Design Controls
HACCP: Subpart C 820.30
- Design Control (PLM/ECR/FMEA/Control Plans/nspection Templates)
Document Controls
HACCP: Subpart D 820.40
- Document Management
Purchasing Controls
HACCP: Subpart E 820.50
- Purchasing
- Supplier Evaluations
Production & Process Controls
HACCP: Subpart G 820.70
- In-process(CCP) Inspections
Corrective & Preventive Actions
HACCP: Subpart J 820.100
- Equipment Calibration/CMMS
Nonconforming Products
HACCP: Subpart I 820.90
- Return Material (RMAs)
Corrective & Preventive Actions
HACCP: Subpart J 820.100
- Corrective Actions (CAPA)
Inspections
HACCP: Subpart G 820.72
- Inspections
Customer Complaint Files
HACCP: Subpart M 820.198
- Customer Feedback
Demos